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NI 9214,

NI 9214

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数控加工技术在模具制造中应用的意义

2.1 提高模具的精度

由于在模具制造过程中，对模具的精度的控制至关重要。传统的模具制造需经过一系列的诸如铣、磨、车等加工工艺来完成，加工技术难以保证，而数控加工技术可以保证模具加工的高精度，因此，广泛应用于模具制造中，例如数控铣床、数控成型机床等，除可以满足模具加工的要求外，还可以扩大加工材料的选择范围。

此外，数控加工技术，对于形态复杂及稀有金属等不易加工的材料，可以预先设计进行高精度的加工。

2.2 提高模具生产效率

数控加工技术利用其高速切削工艺，其加工速度相较于传统加工技术可提高 10 倍左右，使得生产出的模具产品具有精度高、稳定好性好等特点。
此外，数控加工技术不仅可以对常见的模具材料进行加工，还可以加工质地较坚硬的材料。
2.3 推进模具制造业向智能化发展

随着信息技术的不断发展，已经渗透到社会生活的各个方面，模具制造业也不例外，它极大的促进了模具制造业想着智能化的方向发展。

在模具的制造过程中通过不断使用信息化技术，不仅可以快速推动模具制造业向智能化发展，而且企业还可以根据收集到的模具制造信息，及时更新系统，以保证最大程度地满足对复杂工艺的技术要求。

此外，通过数控加工技术的信息化管理，还可以打破时间的限制，进行远程控制，实现异地调控操作。
3 、数控加工技术的应用分析

3.1 模具分类

在进行模具加工前，需要进行模具分类，并根据模具种类选择合适的数控机床。数控加工的方式多种多样，为了能取得最佳效果，我们应该合理进行分类，目前，较为常用的数控加工机床有铣加工、电火花切割、车削、磨削加工等，只有将加工所用模具进行合理分类，才能满足生产要求，降低成本。

数控加工是一个整体的流程，只有保证加工的每一道工序都能正常的情况下，才能制造出高质量的模具。
3.2 改进数控技术

随着计算机技术的不断发展，数控加工技术也将随之不断改进和发展。随着数控加工技术的不断提高，模具制造水平也随之提高，例如对于比较复杂的曲面模具，尤其是具有比较细微复杂形状的模具，能够利用数控铣加工及数控电火花加工相结合的方法，实现模具加工的顺利完成。
3.3 优化加工程序

数控编程技术是数控加工技术的重要组成部分，数控加工技术水平对数控加工技术有较大影响，加工程序越好，则加工水平越高，加工效益也就越高。
为保证加工效益，技术人员要综合考量三方面的因素，即加工质量、加工时间及加工程序的应用。因此，对于整个数控编程技术应按照指令并行执行的原则，降低非切削时间，以实现同一时间内的共同并发。

4 、数控加工技术在应用中需注意的问题

对于某些复杂模具，在制造过程中，若原材料选择不当或加工工艺参数设置不当，则有可能产生一系列的不良反应，如模具表面拉毛、铣削过程中出现粘刀现象等。
因此，需要合理进行选材及设置工艺参数。
 

1771-WH FIELD WIRING ARM 21 TRMLS TIN PLATED

193-EC3CB E3 Plus 5-25 A Overload Relay

194L-HE6A-375 194L Control And Load Switch Actuator

2090-CDNFDMP-S15 MP-Series 15 m Length Feedback Cable

2090-XXNFMP-S15 MP-Series 15 m Length Feedback Cable

20AC030A3AYYANC1 PowerFlex 70 AC Drive 30 A at 15 kW 20A

GC646MSS101 Proficy GlobalCare Complete for Logic Developer - State Standard w/Programming Cable

IC200CMM020 Modbus Master module for VersaMax Genius NIU. Module supports one RS-485 serial port.

IC5007TAX0030 PanelPC 17 inch Standard Unit Deluxe with Windows XP

IC647HSTAE75KM Alarm and Events Option for Historian - Standard Server 75000 Points (M4 Key)

IC647SSM005 Scheduler Shop Floor Server 5 users

IC693MDL742 12/24 Vdc Output, 1 Amp, Positive Logic (16 Points), Fused

IC756LDV000E-925 "DataViews Development on Intel Linux/Red Hat Op Sys, English v9.25"

Pico Controllers 1760-IA12XOW6I 18 I/O EXPANSION MODULE, AC

PLC-5/1771 System 1771-OAN OUTPUT MODULE, 120V AC, 32 OUTPUTS

Distributed I/O 1791P-16B0 PROFIBUS 24VDC CBLOCK I/O, 16 IN SINKING, BASE

Communications 2760-RB FLEXIBLE INTERFACE MODULE, 2-SLOT, 1771 I/O RACK

Operator Interface 2706-PDH485P DH-485 COMMUNICATION MODULE FOR 2706-P22R

Support 9701-VWSB000AR SUPT REINSTATEMENT CONTRACT FOR 9701VWSB000AENE

Support 9515-RSNHS250S SUPT RENEWAL CONTRACT FOR 9515RSNHS250ENE

EtherNet/IP Products 2711P-K7C4B2 PV PLUS 700, KEYPAD, ENET, AC PS, EXT MEM

RSI Software Products 9301-2SE340ITU2R RSVIEW32 RUNTIME 300-32K UPGRADE OUT-SUPT (IT)

RSI Software Products 9356-PRO2300U6R UPGRADE: OUT-SUPT: RSSQL PROF.300 TO 1500 TAG

Motion Control 1326AB-B740C-S2L MOTOR,SERVO,460V,53.0NM,2200RPM,SINGL,IP67

4162-L-6 4162 CONTINUOUS LENS KIT. FOR (6) 4162s

HMI-KPN-302 QUICKPANEL KEYPAD FOR 10.5"

IC693CPU360RR CPU 360 Module (240K Bytes configurable user memory, 4K I/O, 8 racks), no built-in Serial Ports

SPS-24W-2 24 VDC PS, 1.0A, 85-265 VAC INPUT

TRM-JAUX-10 S2K auxiliary I/O screw terminal breakout board with 10 foot cable

20BD014A0AYNAND0 PowerFlex 700 AC Drive 14 A at 10 Hp 20B

20G11BD1K2AN0NNNNN PowerFlex 755 AC Packaged Drive

22C-B012N103 PowerFlex 400- 2.2 kW (3 HP) AC Drive

140XBP00400 Quantum 背板, 4槽

284S-MTRS22-M14 ArmorConnect Brake and Motor Cable

H3BA-N DC24/AC220, 1.2S-300H 可调，两开两闭

1492-SPM1D030-N MCB Supplementary Protector 3 A

通用型变频器 6SE6 440-2UC32-2EA1 "22 KW,275 x 650 x 245"

电机启动器 3VU13403MF00

150-C361NBD SMC-3 361A Smart Motor Controller

1609-HDK1 1609 Hardware Kit UPS Accessory

1771-ASB 1771 Remote I/O Adaptor Module

193-EC1LH E3 172-860 A Overload Relay

198-BR1 IEC Pilot Devices Enclosure Accessory

2090-CPBM7E7-14AF12 MP-Series 12 m Length Cable

2093-PRS7 Kinetix 2000 7 Axis Slim Power Rail

CP9B-1WPB-0140-AZ Power cable for B2/4000is and B4/4000is with right angle connector, 14 meters

GFK-0262 Series 90-70 Programmable Controller Installation Manual

IC200UEX212-24 Qty of 24, 28 point expansion. (16) 24VDC In, (12) Relay Out, 24VDC P ower Supply (includes IC200CBL501)

IC647ANH001 PA Historian Connector

IC647PDCH010 Ruggedized PDC Historian Base with 1000 Tags

IC693CHS392LT Base, Expansion, 10 Slots (LT)

IC754CSF15CTD 15 inch TFT QuickPanel Control/ Fully Loaded/ 24VDC

KIT-GFS-351 Motion Workshop Student Kit

SLC/1746 System D1746-PM001AUSP BASIC DEVELOPMENT SOFTWARE PROGRAMMING MANUAL

Distributed I/O 1734-ADNX 24V DC DEVICENET ADAPTER WITH SUBNET EXPANSION

Application-specific products 1405-M620 MINI POWERMONITIOR (MINIP-M620)

Operator Interface 2711-T10C1L1 PV1000 COLOR TOUCH, RIO & RS232 PRINT

Support 9301-2SE3400S SUPT RENEWAL CONTRACT FOR 93012SE3400

Support 9381-PA2500KENR SUPPORT REINSTATEMENT CONTRACT FOR 9381PA2500KEN

DeviceNet Products 1790D-16BV0 DNET LDX I/O,24VDC,16 UNIVERSAL IN BASE, D-SHELL

RSI Software Products 9301-2SE3303ITE RSVIEW32 RUNTIME 1500 WITH RSLINX (ITALIAN)

RSI Software Products 9358-PBANT10ENE RSBATCH NT FOR PROCESSLOGIX ARCHIVER 10 UNITS

Motion Control MPL-B540K-SJ24AA MOTOR,SERVO,19.4 NM,4000RPM,SINGL,460V,BRK,19.1KG

Motion Control 9106-0066 Y-SERIES POWER & ENCODER CONNECTOR KIT

GQPL21100C2P QUICKPANEL COLOR 12.1" TFT GE LABEL

IC646MSP001 Logic Developer - State Professional

MTR-3T44-J-R-0-M-0 MTR-Series Servo Motor, Resolver, Metric

ST-1214 STXi input module 4 points, Positive Logic, 12V/ 24VDC

20BC072A3AYNAEC0 PowerFlex 700 AC Drive 72 A 37 kW 20B

20F11RC2P1AA0NNNNN PowerFlex 753 AC Packaged Drive

22A-A1P5H204 PowerFlex 4 0.2 kW (0.25 Hp) AC Drive

140CPU67160C Quantum CC QUANTUM HSBY PROCESS UNITY 2048/

281G-F12D-10B-RRG-CBG ArmorStart 280/1 Starter

C200H-DA003 模出单元,8路12位?D/A 1～5V 0～10V -10～+10V

1492-RCDA2B40 Residual Current Device 40 A

存储卡 6ES7952-1KK00-0AA0 FEPROM 存储卡， 1M

变送器 3RS11211DW20

1497-G-AXSX-0-N Control Circuit Transformer

1606-XLB 1606 Power Supply

1762-OB16 MicroLogix 16 Point D/O Module

188-K3D030-N Miniature Circuit Breaker 3 A

194L-HC4L-175 194L Control and Load Switch Actuator

2090-CPBM7DF-06AA25 MP-Series 25m Power and Brake Cable

2090-XXNPMF-10S40 MP-Series 40 m Length Cable

BC647TPD300 CIMPLICITY HMI ProServer 300 I/O Development and Runtime System with Proficy GlobalCare

GC647PRTHE050 GlobalCare Complete - Proficy Portal Historian Edition Client Pack 50 Users Ver 3.0

IC200MDL741CA OUT 24VDC POS .5A ESCP 16PT Conf Coat

IC646PDS100 OpenProcess Designer Development S/W

IC647MRA300 View Runtime 300 I/O with USB Hardware key

IC677DBM442 Profibus VersaMax IP Modular slave with (4) 24VDC inputs and (4) 24VDC outputs (2 amp). Module requires IC677PBI001 master in network.

IC697PWR748RR Power Supply, 48 Vdc, 90 Watts

IC800SSI216RP2 16 amp 230 VAC Profibus S2K servo controller for MTR series motors

SLC/1746 System 1747-L524 SLC 5/02 CONTROLLER, 4K MEMORY - DH 485

Industrial Computers 6189-RW4 VVCE COMAPCT FLASH 512MB W/ME

Application-specific products 9358-PBA03ENE RSBIZWARE BATCH FOR PROCESSLOGIX ARCHIVER 03 UNITS

Operator Interface 2711-B5A8L3 PV550 MONO KEY&TOUCH, DH+ & RS232 PRINT

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Support 9391-SDVEKR 9391-SDVEK SOFTWARE SUPPORT CONTRACT REINSTATEMENT

ControlNet Products 2711-K5A15L1 PV550 MONOCHROME KEY, CNET & RS232 PRINT

RSI Software Products 9301-2SE2500KOU2 RSVIEW32 WORKS 1500-100K UPGRADE IN-SUPT (KO)

RSI Software Products 9358-BEBNT10ENE RSBATCH / EPROCEDURE FOR NT BUNDLE 10 UNITS

Motion Control MPL-A4540C-HJ24AA MOTOR,SERVO,10.2NM,1500RPM,ENCDR,230V,BRK,13KG(PIN

Motion Control 2090-XXNFMP-S12 CABLE,NON-FLEX,MOTOR FEEDBACK,MP/1326AB,12M

CBL-OIJR-06-RA Serial Cable, Operator Interface Panel (OIP) to S2K, Rt. Ang, 6 Ft.

IC641PCC006 Complete Development System - Unlimited Points

IC800SLT001 SL Amplifier Terminal Block for APM/DSM Interface

PPS-DEMO-01 Proficy Process Systems Demo Kit containing PACSystems RX3i Controller w ith 12-slot base, 24VDC Multipurpose Power Supply, 300Mhz CPU, Ethernet module, RX3i Profibus Master module, Analog Input HART module, 16 Point Input Simulator module and Unive

20B-STD-N PowerFlex 700 Standard Control Board Kit

20DD500A0ENNBNANE PowerFlex 700S AC Drive 500 A 450 Hp 20D

20SF1K0NES PowerFlex 1000 A SCR Bus Supply

2711P-B7C22A9P PanelView Plus 7 Graphic Terminal

280-PWRM35B-M6 ArmorStart Three-Phase Power Media

CPM1A-DA001 2 路模拟量输出 分辨率1/4000 转换速率2.5ms/CH 每个输出通道可独立设置量程 输出：-10～10V 0～10V 0～5V 0～20mA 1～5V 4～20mA

1492-MR6X12 IEC 6 x 12 mm Marker Card

1494V-W1 Disconnect Swi tch Handle

软启动器 3RW44666BC46

运行版软件 6AV2105-0DA04-0AA0 SIMATIC WinCC Runtime 专业版 512 PowerTags V14

1585J-M4TBJM-2X RJ45 Ethernet Media

1756-OB8EI ControlLogix 8 Point D/O Module

188-K1C010-N Miniature Circuit Breaker 1 A

194E-G3687 194E 44 mm Metal Load Switch Shaft

2090-CFBM7DF-CDAF75 MP-Series 75 m Length Feedback Cable

2090-UXBC-D1503 Ultra Series 3m Breakout Board Cable

BC646OEM0310 OEM Edge Additional Key - Machine Edition

GC647DMC100 GC DataMart 100 Reporting Clients

IC200ALG260LT ANALOG INPUT 12 BIT VOLTAGE/CURRENT 8CH (LT)

IC646IFCLNTCRO005M iFIX iClient Read Only 5 PK Keyless (M4 Part)

IC647IFPLSR00900M iFIX Plus SCADA 900 I/O Server (M4 Part)

IC660MLD110 Label for IC660BBD110 (Qty 100)

IC697BEM731 Series 90-70 Genius I/O Bus Controller

IC800AIHV180 Alpha SVM1-180HVi Alpha HVi-series 180 amp amplifier kit

ControlLogix/1756 System 1756-L55M12 LOGIX5555 PROCESSOR WITH 750KBYTE MEMORY

Industrial Computers 6182H-7BEH15D VVCE 700, KEY/TOUCH, EXT MEM, CNET, DC

Process Control 9324RSFBCU2 UPGRADE RSFIELDBUS CONFIG SW 256 TO 1024 FB

Operator Interface 2711P-B15C6B1 PV PLUS 1500, KEY/TOUCH, RIO/DH, AC PS, STD MEM

Support 9240-DNSDTS SUPT RENEWAL CONTRACT FOR 9240DNSDT

Support 6310-MSR 6310-MS SOFTWARE SUPPORT REINSTATEMENT

Support F1794-ACNR15SERA FIRMWARE UPGRADE FOR 1794-ACNR15 I/O MODULE

RSI Software Products 9301-2SE2350U2R UPGRADE: OUT-SUPT: RSVIEW32 WORKS 300 TO 5000

RSI Software Products 9351-DKTS INTERCHANGE FOR MSL-DOS

RSI Software Products 9399-WEGR RSEMULATE GETTING RESULTS GUIDE

Motion Control 8720MC-LR14-070B 14%,70AMP,460VAC LINE REACTOR

BC646MRD159 Logic PC Runtime (HRT) 1,500 I/O

IC300RCS086 8 DC Inputs (12/24vdc), 6 Relay Outputs (3.0A ea), 4 Analog Inputs (0-20mA, 0-5v, thermister), 2 Analog Outputs (0-20mA, 0-10v)

IC754VBL12CTD 12" TFT QuickPanel View, Loaded, 24VDC, Blank Label

MTR-3T55-I-R-0-M-0RR Servo Motor Metric

20AC8P7C3AYYANC0 PowerFlex 70 AC Drive 8.7 A at 4 kW 20A

20DC030A3EYNANBNE PowerFlex 700S AC Drive 20D

20G1ANC205AN0NNNNN PowerFlex 755 AC Packaged Drive

25B-E4P2N104 PowerFlex 525 2.2kW (3Hp) AC Drive

280-FAM22M ArmorConnect M22 Male Receptacle

FR-F740-3.7K 5.7 KVA 7.5A 3.7KW 3相AC380V/50Hz/60Hz

1492-LG3 IEC Term Blck 5.1x59.5x31.3mm Spr Clp

1494F-S2 Disconnect Switch Handle

软启动器 3RW44362BC35

ET 200SP 6ES7131-6FD00-0BB1 DI 4x120..230VAC 标准型，基座单元类型 B1

1585D-E4UBDE-1 Micro D-Code, QD Style Ethernet Media

1753-L28BBBM GuardPLC 1600 Safety Controller

1794-ID2 Flex 2 Point Distributed I/O Comb Module

194E-AA40 194E Load switch

2080-LC30-16QVB Micro830 16 I/O Controller

2090-CSWM1DF-18AA02 Kinetix Cable Single DSL 2090-Series

20AC3P5A3AYNAEC1 PowerFlex 70 AC Drive 20A

GC646MPS101 Proficy GlobalCare Complete for Logic Developer - PLC Standard - w/Programming Cable

HE693RLY100 8 point unfused relay module for Series 90-30, rated to 8A, 2 NO/NC, 6 NO.

IC610CPU104RR Series One CPU, 700 Words, Expandable to 1.7K Words

IC647HSTSC500M Server to Server Collector for Historian - Standard Server 500 Points (M4 Key)

IC660BBD020 Block 24/48Vdc Source I/O 16 Circuits, 3 Wire Sensor Compatible

IC694MDL940CA Conformal Coated Relay Output module 2 amp, non isolated 16 points.

IC756WDN009E-26 DV Dev Sys VB, Java, C++, C, Eng v2.6

MicroLogix 1500/1769 System 1769-RD REPLACEMENT 1769 I/O TERMINAL DOORS

PLC-5/1771 System 1771-P5 POWER SUPPLY,SLOT,8A,24V DC

Distributed I/O 1798-IB4D FLEXARMOR 4 INPUT 24 VDC MODULE WITH DIAGNOSTICS

Operator Interface 2711P-B6M3A PV PLUS 600 GRAYSCALE, KEY/TOUCH, DH485, AC PS

Support 9323-PA2IS SUPT RENEWAL CONTRACT FOR 9323PA2I

Support 9358-PB10R SUPT REINSTATEMENT CONTRACT FOR 9358PB10ENE

Support F1772-LZSERA FIRMWARE UPGRADE FOR 1772-LZ PLC2 PROCESSOR MODULE

RSI Software Products 9324-RLD6U7ESE RSLOGIX 5000 FULL TO PRO UPGRADE, SPANISH

RSI Software Products 9305-RSVADFCPTE RSVIEW32 ACTIVE DISPLAY FLOAT. CLIENT (PORTUGUESE)

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Motion Control 2094-BL02 MODULE, LINE INTERFACE, 15KW 400/460V, 6A+3A 24VDC

A06B-0153-B175#7076 A30/3000 Servo Motor, IP67 Sealing, Holding Brake, 64K Serial Encoder

IC200UDR006 28 point PLC, (16) 12VDC In, (1) 12VDC Out, (11) Relay Out, 12VDC Power Supply. Battery (IC200ACC403) is required for long term data rentntion and Real Time Clock. Battery not included.

IC752CBT020RR Datapanel 320T MEG (Mono Expansion w/ Genius): 320x240 1/4 VGA Monochrome LCD with 80386SX/40 PC processor. Analog touch screen with text, bitmaps, bar graphs, real time clock. With 2M memory. With Genius PC/104.

MTR-1N32-I-N-D-S-0RR Stepping Motor Nema34

ZA06B-0116-B503 B1/6000is servo motor with 24 VDC brake and 64k serial encoder

20BD5P0A0AYNACC0 PowerFlex 700 AC Drive 5 A at 3 Hp 20B

20G11TF415JN0NNNNN PowerFlex 755 AC Packaged Drive

25-PM1-D1P4 PowerFlex 520 0.4kW (0.5Hp) Power Module

372SPU78001PSTH Quantum PROWORX 32 ON/OFFLINE THREE USER PKG

FRN0.4E1S-2J 1.1KVA 3A 0.4KW 3相AC220V/50Hz/60Hz

A20B-0005-0583

1492-SPM3D030 MCB Supplementary Protector 3 A

软启动器 3RW40281BB15

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150-SD2NBR SMC-50 SOLID STATE MOTOR CONTROLLER 420A

1738-ADN12 ArmorPoint DeviceNet Network Adaptor

1783-US7T1F Stratix 2000 7+1 port unmanaged switch

193-EXP-PS-AC E300 AC Expansion Power Supply

20-750-NEMA1-F4 NowerFlex 750 Frame 4 Conduit Box Kit

2090-CPWM7DF-16AF07 MP-Series 7m Length Power Cable

20AB015F0AYNANC0 PowerFlex 70 AC Drive 15.3 A at 5 Hp 20A

GA647IFESGSR00300 GCA iFIX Optn: ESig & ERec 300 I/O Srv

GP646IFCLNTCRO050 GCP iFIX iClient Read Only 100 PK Keyless Runtime Version

IC600BF805RR 230Vac/dc Input Module (8 points)

IC647HSTCC2000KM Calculation Collector for Historian - Standard Server 2,000,000 Points (M4 Key)

IC647TBLCPVC005 Virtual Campus for Proficy Troubleshooter and Cause+ - 5 Users

IC693MDL753RR 12/24 Vdc Output, Pos Logic (32 Pts), requires (2) CBL310

IC756LDV000K-98 DV Development - Intel/Linux RedHat Op Sys, Korean, Version 9.8

Pico Controllers 1760-CBL-5M GFX 5 M CPU TO CPU CABLE

PLC-5/1771 System 1771-ODDK CONFORMALLY COATED, 120V AC ISOLATED OUTPUT MODULE

Distributed I/O 1791-0B32 BLOCK I/O, 24V DC, 32 POINT MODULE (32 OUTPUT)

Communications 1786-TCAP CONTROLNET DUMMY LOAD FOR UNUSED COAX TAPS - BNC

Operator Interface 2706-PRIOP REMOTE I/O COMMUNICATION MODULE FOR 2706-P22R

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Support 9324-RL0100FRR SUPT REINSTATEMENT CONTRACT FOR 9324RL0100FR

EtherNet/IP Products 2711P-K15C4D1 PV PLUS 1500, KEYPAD, ENET, DC PS, STD MEM

RSI Software Products 9301-2SE340PTU3R RSVIEW32 RUNTIME 150-32K UPGRADE OUT-SUPT (PT)

RSI Software Products 9356-PRO2350U7R UPGRADE: OUT-SUPT: RSSQL PROF.1500 TO PROF.5000 TA

Motion Control F-4075-R-H00AA BRUSHLESS MOTOR/ENCODER

4362 PANEL METER. 4 DIGIT, 0-10 V OR 4-20 mA INPUT

IC200ACC402 Removable Terminal Strips, 10 per pack

IC693DSM302 Series 90-30 Motion Mate DSM302 Motion Controller, 2 Axis

TGT-S000-1-0 Target System Module

VDOCS-BSF Includes the following: (5) VisualDocs ShopFloor Seats (includes integ rated viewer) and (2) VisualDocs Administration Seats (includes integr ated viewer)

20BD022A0AYNACC1 PowerFlex 700 AC Drive 22 A at 15 Hp 20B

20G11FC015JA0NNNNN PowerFlex 755 AC Packaged Drive

22C-D010F103 PowerFlex 400 4 kW (5 Hp) AC Drive

140CRP93100 Quantum RIO 处理器接口, S908 Head, 单电缆，本地（总站）

285-BRC25-M12 Source Brake Cordset Cable

H7EC-NV 7位液晶显示计数器，电压输入，计数速度30HZ/1KH可切换