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PXI-6250,

PXI-6250

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数控加工技术在模具制造中应用的意义

2.1 提高模具的精度

由于在模具制造过程中，对模具的精度的控制至关重要。传统的模具制造需经过一系列的诸如铣、磨、车等加工工艺来完成，加工技术难以保证，而数控加工技术可以保证模具加工的高精度，因此，广泛应用于模具制造中，例如数控铣床、数控成型机床等，除可以满足模具加工的要求外，还可以扩大加工材料的选择范围。

此外，数控加工技术，对于形态复杂及稀有金属等不易加工的材料，可以预先设计进行高精度的加工。

2.2 提高模具生产效率

数控加工技术利用其高速切削工艺，其加工速度相较于传统加工技术可提高 10 倍左右，使得生产出的模具产品具有精度高、稳定好性好等特点。
此外，数控加工技术不仅可以对常见的模具材料进行加工，还可以加工质地较坚硬的材料。
2.3 推进模具制造业向智能化发展

随着信息技术的不断发展，已经渗透到社会生活的各个方面，模具制造业也不例外，它极大的促进了模具制造业想着智能化的方向发展。

在模具的制造过程中通过不断使用信息化技术，不仅可以快速推动模具制造业向智能化发展，而且企业还可以根据收集到的模具制造信息，及时更新系统，以保证最大程度地满足对复杂工艺的技术要求。

此外，通过数控加工技术的信息化管理，还可以打破时间的限制，进行远程控制，实现异地调控操作。
3 、数控加工技术的应用分析

3.1 模具分类

在进行模具加工前，需要进行模具分类，并根据模具种类选择合适的数控机床。数控加工的方式多种多样，为了能取得最佳效果，我们应该合理进行分类，目前，较为常用的数控加工机床有铣加工、电火花切割、车削、磨削加工等，只有将加工所用模具进行合理分类，才能满足生产要求，降低成本。

数控加工是一个整体的流程，只有保证加工的每一道工序都能正常的情况下，才能制造出高质量的模具。
3.2 改进数控技术

随着计算机技术的不断发展，数控加工技术也将随之不断改进和发展。随着数控加工技术的不断提高，模具制造水平也随之提高，例如对于比较复杂的曲面模具，尤其是具有比较细微复杂形状的模具，能够利用数控铣加工及数控电火花加工相结合的方法，实现模具加工的顺利完成。
3.3 优化加工程序

数控编程技术是数控加工技术的重要组成部分，数控加工技术水平对数控加工技术有较大影响，加工程序越好，则加工水平越高，加工效益也就越高。
为保证加工效益，技术人员要综合考量三方面的因素，即加工质量、加工时间及加工程序的应用。因此，对于整个数控编程技术应按照指令并行执行的原则，降低非切削时间，以实现同一时间内的共同并发。

4 、数控加工技术在应用中需注意的问题

对于某些复杂模具，在制造过程中，若原材料选择不当或加工工艺参数设置不当，则有可能产生一系列的不良反应，如模具表面拉毛、铣削过程中出现粘刀现象等。
因此，需要合理进行选材及设置工艺参数。
 

HE693IBM235 Terminal Emulation Software on 3.5" disk, (included with module)

IC693CPU340 CPU 340 Module (32K Bytes user memory), 10K Registers, .3 msec/K

MTR-1N42-H-N-A-E-0RR Stepping Motor Nema42

PSPC-DC50/E-220 Prof Shop Floor SPC DC 50 User eSig 220v

20BB052A0AYNANC0 PowerFlex 700 AC Drive 52 A 20 Hp 20B

20DC730N0ENNBNANE PowerFlex 700S AC Drive 730 A 400 kW 20D

20G14ND302AA0NNNNN PowerFlex 755 AC Packaged Drive

22-HIM-H30 PowerFlex Cable Kit

2711P-RGT15 PV Plus 1500 Touch Antiglare Overlay

280S-PWRM22A-M1 ArmorConnect 3-PH Power Media drop cable

C200HW-CLK21 C200HW controller link单元

1492-PDEC3 HOLE PLUG

数字量输入/输出模块 6ES7422-1HH00-0AA0 DO/16 230V AC，5A 继电器,光隔离

变送器 3RS10002CD20

1497-A-BASX-0-N Control Circuit Transformer

1585J-M8UBJM-10 RJ45 Ethernet Media

1761-L16BBB MicroLogix 1000 16 Point Controller

188-K3B630 Miniature Circuit Breaker 63 A

194L-E20-3253 20A 194L Load Switch

2090-CPBM6DF-16AA02 TL-Series 2m Power and Brake Cable

2090-XXNFMP-S05 MP-Series 5 m Length Feedback Cable

BC647OEMR010 OEM Edge Renewal <(><<)> 10 keys includes up to 10 M4 key flashes which could be M4 or M1, Global Care Complete (iGC OEM)

GC647PATMATL Proficy PAT - MatLab Interface - Assist Support

IC200MDD849CA Conformal coated mixed output relay 2.0 amp per point isloated 8 point / input 120VAC isolated 8 point

IC646NSL801 Proficy SQL 2008 - Single CAL using Client Access licensing model

IC647MDA159 View Development/Runtime 1500 I/O with USB Hardware key

IC675PTE101 Profibus Tee

IC697MDL940RR Relay Output, Signal, 2 Amp (16 Points)

IC800SSD107S1RR 7.2A, 115/230V, Servo Drive for S-Series Motors

ControlLogix/1756 System D1756-6.5.9 CONTROLLOGIX ANALOG I/O MODULES USER MANUAL

Industrial Computers 6182H-15KEH6D VVCE 1500, KEYPAD, EXT MEM, RIO/DH, DC

Process Control 1757-DNBUL10 DEVICENET USAGE LICENSE, 10 DNB MAX

Operator Interface 2711-K3A5L1 PV300 MONOCHROME KEY, RS232 (DH485) & RS232 PRINT

Support 9326-AD25USR SUPT REINSTATEMENT CONTRACT FOR 9326AD25USENE

Support 9371-EDESI3S SUPT RENEWAL CONTRACT FOR 9371EDESI3

ControlNet Products 1797-INS CONTROLNET EX INSULATOR KIT (50 MIXED PIECES)

RSI Software Products 9301-2SE240PTU1R RSVIEW32 WORKS 1500-32K UPGRADE OUT-SUPT (PT)

RSI Software Products 9358-BA30U2 UPGRADE: IN-SUPT: RSBIZWARE ARCHIVER 10 TO 30

Motion Control MPL-A4520K-SJ22AA MOTOR,SERVO,6.10 NM,4000RPM,SINGL,230V,6.8KG

Motion Control 2090-UXNPAMP-8S03 CABLE,230V,NON-FLEX,MOTOR POWER,MP,8 GAUGE,3M

CBL-208 GE 90 SNP-X Cable

IC640HWP306 LM 90-30/20/Micro Serial Software w/Converter & Cables, paper documentation

IC800SLCPV100 Power Cable, 1000 W SL Servo Motor, 10 Meters

OC647IFXPENWK-50 iFIX for Embedded XP Networking Option V5.0

20AD5P0C3AYNANC0 PowerFlex 70 AC Drive 5 A at 3 Hp 20A

20DD027A3EYNANGNE PowerFlex 700S AC Drive 20D

20P41AD014RA0NNN PowerFlex 460V AC 7.5 HP DC Drive

2711C-T3M PanelView Comp C300 Graphic Terminal

280-PWRM24E-M18 ArmorStart Three-Phase Power Media

CPM1A-SRT21 CPM1A用从站单元

1492-MCBA2H45 Miniature Circuit Breaker, 45 A

1494V-DJ644-A-B-D-E NEMA Flange Mtd Rod Switch Disconnect Sw

软启动器 3RW44572BC46

运行版软件 6AV2101-4BB04-0AE5 SIMATIC WinCC Comfort V14 Upgrade WinCC flexible 2008 Standard -> WinCC Comfort V14 Combo

1585D-M8UGDM-2 Gigabit Ethernet Media

1756-L73SK Logix 5573S Automation Controller 8M/4M

1799-D16U16V 32 Point Embedded I/P/Output Comb Module

194E-FA20E-P11-PE 194E Load switch

2090-CFBM7DD-CEAA07 MP-Series 7m Servo Feedback Cable

2090-SCVP20-0 Kinetix 20-20m Fiber Optic Cable

BC646MPPS99 Logic Developer PLC Professional Unlimited Seat Site License with Proficy GlobalCare Complete

GC647APS001 GC PA Production Server

HMI-CCT-403 Backlight for 6 Inch Color-STN (QPKSxDN0000)

IC641VPS002 Windows Programming Software for VersaMax Nano/Micro PLCs

IC647IFPLDV00075C iFIX Plus SCADA 75 I/O Development (M1Component Part)

IC660EBS103 Electronic Assembly for IC660BBS103

IC697ACC724 Rack Cooling Fan, 230 Volt

IC756WRE499K-99 DataViews Runtime for Windows 100+, Per User, Korean, Version 9.9

FlexLogix System 1794-OE4K CONFORMAL COATED, ANALOG OUPUT MODULE, 4 POINT

PLC-5/1771 System D6200-6.4.6JP PLC5 PROGRAMMING SW CONFIG./MAINT. (JAPANESE)

Process Control 1757-UPGNB UPGRADE POINT CNTRL SCHEDULER

Operator Interface 2711P-B12C15D2 PV PLUS 1250, KEY/TOUCH CNET, DC PS, EXT MEM

Support 6001-F2ER SUPT REINSTATEMENT CONTRACT FOR 6001F2E

Support 2711-ND2DER SUPT REINSTATEMENT CONTRACT FOR 2711ND2DE

Support F1785-L60C15SERD FIRMWARE UPGRADE FOR 1785-L60C15 PLC5 PROCESSOR MO

RSI Software Products 9301-2SE230ITU2R RSVIEW32 WORKS 150-1500 UPGRADE OUT-SUPT (IT)

RSI Software Products 9701-VWSS025AJPE RSVIEW SE SERVER 25 DISPLAY (JAPANESE)

RSI Software Products 9399-RSPCPHPG RSBATCH PC-BASED PHASES PROGRAMMER'S GUIDE

Motion Control 1394C-SJT22-A MODULE,SYSTEM,22KW,SERVO,W/ANALOG INTFC,N

BC646MPP001 Logic Developer - PLC Professional w/1 Yr of SAFE

IC300OCS071 OCS with 2x20 LCD Display and with 16-key Keypad. 16 DC Inputs (12/24vdc), 12 DC Outputs (5/12/24vdc, 0.5A pos. logic with ESCP). With CAN network interface

IC752WFC572 DISPLAYSTATION DS2050 15" 566 MHz/128 MB RAM WNT

MTR-3T23-G-R-B-M-S MTR series metric servo motor with resolver and brake and shaft seal

ZA66L-6001-0023#L2R003 FSSB cable, 2 meter

20D-PP10031 MEASUREMENT WIRE KIT, FR10, PF700S

20G1AJC770JN0NNNNN PowerFlex 755 AC Packaged Drive

25B-A8P0N104 PowerFlex 525 1.5kW (2Hp) AC Drive

2711P-T9W22D9P-B PanelView Plus 7 Graphic Terminal

6SE6430-2UD41-1FB0 110KW

1492-L3QS-RE Side-By-Side 2Ckt Feed-Through Blk,2.5mm

1494C-CMX6 Cable Mechanism

软启动器 3RW44263BC45

附件 6ES7 592-1BM00-0XA0 25 mm 模板前连接器，快连型，40 针

1585BT-M8UB-2 1585 Ethernet Media Cordset

1747-C10 SLC Replacement Cable

1790D-T32BV0 32 UNIVERSAL IN TB

194E-A40-1753 40 A 194E Load switch

20-PP20300 FUSE HOLDER FOR FAN INVERTER PF HIGH PWR

2090-CSBM1DF-18AF30 Kinetix Cable Single DSL 2090-Series

20AC060C3AYNANC0 PowerFlex 70 AC Drive 60 A at 30 kW 20A

GC646MDA150 Proficy GlobalCare Complete for View Development /Runtime 150 I/O

HE693ADC816 Discontinued Part. Check with GE IP on migration path.

IC600PM541RR CPU/DPU Power Supply, 24Vdc

IC647HSTESEO20000KM eSignature Option for Historian - Enterprise Server 20,000,000 Points (M4 Key)

IC655MDL512RR 12-24Vac/dc Input, Positive Logic (32 points)

IC694MDL310 Output module, 120 VAC 0.5 amps 12 points.

IC756SDV010J-99 DV Draw Development on Solaris Op Sys, Japanese, Version 9.9

MicroLogix 1500/1769 System 1769-OB8 1769 8 POINT HIGH POWER 24VDC OUTPUT MODULE

PLC-5/1771 System 1785-TR10BT AUI TO TW PAIR ENET TRANS

Distributed I/O 1794-TBNK CONFORMALLY COATED, NEMA TERMINAL BASE

Communications D1784-6.5.22 1784-KTX COMMUNICATION INTERFACE CARD USER MANUAL

Support 9313-L5225R SUPT REINSTATEMENT CONTRACT FOR 9313L5225

Support 9358-CTATHENS SUPT RENEWAL CONTRACT FOR 9358CTATHEN

Support F1771-QBSERC FIRMWARE UPGRADE FOR 1771-QB I/O MODULE

RSI Software Products 9324-RLD250FRE RSLOGIX 5000 LITE EDITION FRENCH

RSI Software Products 9301-VIEWU3R UPGRADE: OUT-SUPT: CTRVW TO RSVIEW32 WKS 32/RSLX

RSI Software Products 9358-PLTM2400U1 UPGRADE: IN-SUPT: PLANTMETRICS 5 TO 50 WORKCELL

Motion Control 8720SM-037S4KAS2 37 KW/76.1 AMP, 750VDC, AC MOTOR WITH SRM60 ENC.

9450-SX Protocol Converter. 3 Serial & 1 Bidirect Parallel Port

IC200PKG103 I/O STARTER KIT DeviceNet

IC697VRD008 RTD/Strain Bridge Module. Supports 8 channels of 100 ohm platinum RTD or +/-30mV & +/-100mV voltage inputs. 12bits plus sign. Module has a removable terminal strip, no cable required

MTR-1337-E-D-E-SRR Stepping Motor Nema34 Encoder Splashproof Seal

ZA06B-0064-B503#0100 B4/4000HVis High Voltage Servo Motor with Straight Shaft, Key, Brake and IP67 Sealing

20BD180A0AYNANC0 PowerFlex 700 AC Drive 20B

20G11RC011JA0NNNNN PowerFlex 755 AC Packaged Drive

25-COMM-E2P PowerFlex 520 Dual Port Ethernet Adaptor

140XCA10206 Quantum CABLEFAST电缆, 大电流, 50针D型,2M

294E-FD4P2P-G1-3 Variable Frequency Drive

SHL-W255 触点:1开/1闭,10A 250VAC机械寿命:1000万次 枢轴滚轮短手柄型

1492-SPM3C020 MCB Supplementary Protector 2 A

软启动器 3RW40362BB15

数字量输入模块 6ES7 221-1BF32-0XB0 SM 1221 DI 8x24 V DC

150-FPP251B SMC Flex Renewal Part

1734-OB2EP POINT I/O 2 Point Digital Output Module

1783-HMS4T4E4CGN Stratix 5400 12 Port Managed Switch

193-ESM-I-100A-T E300/E200 100 Amp Sensing Module

20-750-FCBL1-F8 PF755,FR8,FIBER CABLE,0.6 METERS LONG

2090-CPWM7DF-14AA25 MP-Series 25m SpeedTec Standard Cable

2098-DSD-HV030-DN Ultra 3000 Servo Drive

GA646PCMKIT GlobalCare Assist for Proficy Change Management Starter Kit (1 user, Scheduler)

GFZ-0086 Series 90-70 PLC Troubleshooting Pocket Guide

IC5000P080HD Deluxe PanelPC 80GB Hard Disk Option

IC647GS2PDR PDR:New GE SRTP Driver

IC647SI5C SI5:Siemens SI5

IC693MDL654RR 5/12 Vdc (TTL) Input, Neg/Pos Logic, (32 points), requires (2) CBL310

IC756HDV000J-98 DV Development - HP/UX Op Sys, Japanese, Version 9.8

MSI-S88-43 Batch Analysis Server-43

PLC-5/1771 System 1771-IBDK CONFORMALLY COATED, INPUT 10-30V DC 16 SLOT

Distributed I/O 1790D-TN4C0 DNET LDX, 4 INPUT ANALOG CURRENT BSE, TERM BLOCK

Communications 1784-CP14 CABLE ASSY, 10 FT/3.2 M

Operator Interface 2727-MRT5 5M MOBILEVIEW CONNECTION CABLE

Support 9305-RSVADFVCFRR SUPT REINSTATEMENT CONTRACT FOR 9305RSVADFVCFR

Support 9515-RSCHM075S SUPT RENEWAL CONTRACT FOR 9515RSCHM075ENE

EtherNet/IP Products 2706-PENETK ETHERNET/IP COMMUNICATION MODULE 2706-P7X & P9X

RSI Software Products 9301-2SE3400U5R UPGRADE: OUT-SUPT: RSVIEW32 RNTM 5K TO 32K

RSI Software Products 9515-RSMCLT010EN RSMACC CLIENT ACTIVATION 10-PACK

Motion Control 1326AB-B515G-S2L MOTOR,SERVO,460V,10.4NM,5000RPM,SINGL,IP67

4161-4-24 BCD To 7 SEG Display . 4 Digit, 24VDC. Dust Seal

HMI-CAB-C118 CABLE GE FANUC SERIES 6

IC693CBL311 Cable, APM300/MCS300 Digital I/O, 24 Pin, 3 Meters

QSI211V0C2P QUICKSTART KIT 10.5" TFT VIDEO

TM693SWP151 Trimation - Sequence of Events Recorder Software

20BC8P7A0AYNANC1 PowerFlex 700 AC Drive 8.7 A 4 kW 20B

20F1ANF046JA0NNNNN PowerFlex 753 AC Packaged Drive

22B-E019H204 PowerFlex 40 11 kW (15 Hp) AC Drive

140ACO02000 Quantum 模拟量输出, 4通道, 4-20mA, 通道隔离

284E-FVD7P6Z-25-CR-3 EtherNet Variable Frequency Drive

E2E-X7D1-N NEW 7mm,电感式,两线,常开100mA 电源:10-30VDC圆M18

1492-SPM1C130 MCB Supplementary Protector 13 A

通用型变频器 6SE6 430-2UD31-5CA0 "15 KW,185 x 245 x 195"

电机启动器 3VU13401MN00

150-C16FBD-8L Encl. SMC-3 16 A Smart Motor Controller

1608P-100A380V4E 100 A Pro DySC Sag Corrector

1769-RTB45 CompactLogix 5370 L1 Replacement Part

191S-ANEJ3-CB25C 1.6-2.5 A Compact Rev Starter W/Ckt-Bkr

194R-R2M 194R Extended Length Operating Shaft

2090-CPBM7E7-08AF01 1 m Length SpeedTec Extension Cable

2090-XXTPMP-16S07 MP-Series 7 m Length Power Cable

CP3B-0WPB-0070-AZ Power cable for B8/3000is motor. 7 meters

GF-905409 Connecting FlashCable to Mitutoyo Caliper (all except 500-15x/ 500-17x , 551 & 552 series).

IC200UEO016 VersaMax Micro Expansion 16 point (16) 24VDC Source ESCP Outputs, 24VDC Power Supply (includes IC200CBL501)

IC647ABS001 PA Batch Analysis Server

IC647PBBDF0 PPS Boiler Bookshelf - Dual Fuel

IC693CBL301 Rack Expansion Cable, I/O Expansion, 2 Meters

IC754ACC06GASE Gasket for 6-Inch Euro QP-View & Control

IMC-313P-X-D 3 amp IMC enhanced servo motor controller with Devicenet

SLC/1746 System 9399-APSMAN SLC 500 APS MANUAL SET

Open Automation Systems 1746-BAS BASIC MODULE FOR PROGRAMMABLE CONTROLLER

Application-specific products 1404-M605B-ENT 1404-M6 ETHERNET PM3000

Operator Interface 2711-K10G12L1 PV1000 GRAYSCALE KEY, PBUS & RS232 PRINT

Support 9301-2SE3300FRR SUPT REINSTATEMENT CONTRACT FOR 93012SE3300FR

Support 9380-RSBVS SUPT RENEWAL CONTRACT FOR 9380RSBV

DeviceNet Products 1792D-CB18JP MAXUM ROUND MEDIA 18MM BASE, PASSTHRU FOR DNET

RSI Software Products 9301-2SE3300ESU2 RSVIEW32 RUNTIME 150-1500 UPGRADE IN-SUPT (ES)

RSI Software Products 9358-EP10U1R UPGRADE: OUT-SUPT: RSBIZWARE EPROCEDURE 03 TO 10

Motion Control MPL-B4530K-SK22AA MOTOR,SERVO,8.36 NM,4000RPM,SINGL,460V

Motion Control 2090-XXLF-X330B AC LINE FILTER,ROXBURGH MIF330

GQPI2D101S2P 10.5" STN COLOR 24VDC WITH CE MARK GE LABEL

IC646MRA159 View 1500 Tag Runtime System

MTR-1N31-N-A-S-0 Replaced by MTR-1N31-I-N-A-S-0

QPM3D200B2P/B 6 inch Blue Monochrome Mini/ Blank Label/ 24VDC

20BC043A3AYNANC0 PowerFlex 700 AC Drive 43 A at 22 kW 20B

20F11ND034AA0NNNNN PowerFlex 753 AC Packaged Drive

22-RF025-CL PowerFlex EMC Filter

2711P-RN0 PanelView Plus Communication Module

280S-RT35 ArmorStart Three-Phase Power Media

C200H-IA121 输入单元, 8点, 100 -120 VAC

1492-PDLM2 Marking Strip

通讯处理器 6GK7443-1EX40-0XE0 CP443-1 高级以太网处理器，ISO，TCP/IP，UDP TCP，S7-通信

变送器 3RS10201DW10

1497-C-AXJK-0-N Control Circuit Transformer

1585J-M8UBJM-9 RJ45 Ethernet Media

1761-NET-AIC MicroLogix and SLC Communication Adaptor

188-K3C060-N 6 A Miniature Circuit Breaker

194L-E40-1754 40 A 194L Load Switch

2090-CPBM7DF-02AA12 12 m Length DIN Power and Brake Cable

2090-XXNFT-S02 TL-Series 2 m Length Feedback Cable

BC647PSC100 Proficy Process Systems 1000 I/O with CIMPLICITY with Global Care

GC647PCM025 GlobalCare Complete for Proficy Change Management Server - 25 Concurrent Users

IC200MDL243 Input 120VAC isolated 16 point.

IC646NTY000 Toyopuc TCP/IP Communications

IC647MHWU01 Machine Edition S/W to H/W Key Upgrade - Order must include customers contact information as well as software serial numbers

IC676CBLPBF020 IP67 Profibus Cordset - 2 Meters - Female Connector w/Leads

IC697MEM733 Expansion RAM, 256K Bytes, CMOS, 32 Bit (Used w/78X CPUs)

IC800SSI104P2RR 4.3A, 115/230V, Profibus S2K Servo Controller for S-Series Motors

ControlLogix/1756 System 1756-STRT3PT CONTROLLOGIX STARTER KIT PORTUGUESE

Industrial Computers 6182H-15TRH15B VVCE 1500, TOUCH, STD MEM, CNET, AC

Process Control 1757-DNBUPG20 DEVICENET LIC UPG 20 DNB

Operator Interface 2711-B5A12 PV550 MONO KEY&TOUCH, PBUS & RS232 PRINT

Support 9303-23S0E01S SUPPORT RENEWAL CONTRACT FOR 9303-23S0E01

Support 9371-EJIC3R SUPT REINSTATEMENT CONTRACT FOR 9371EJIC3