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SCC-SG11,

SCC-SG11

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滚珠丝杠在机床行业的普遍应用，推动了加工机床行业的快速发展，但机械式传动的局限性，已无法应对日益高速化、高效化切削的发展趋势。直线电动机式就是在这种趋势的需求下产生的一种高速高效传动方式，特别是机床的高速传动发展跨上一个新台阶。德国作为世界先进机床的先驱，20世纪80年代就开始了高速铣削和车削技术的研发。1993年，德国EXCELLO公司推出了世界上第一个由直线电动机驱动的工作台HSC-240型高速加工中心，机床主轴最高速达到24 000r/min，最大进给速度为60n/min，加速度达到1g。

当进给速度为20m/min时，其轮廓精度可达0.004mm。美国的Ingersoll公司紧接着推出了HVM-800型高速加工中心，最大进给速度达到75.20m/m i n。

1996年开始，日本相继研制成功采用直线电动机的卧式加工中心、高速机床、超高速小型加工中心、超精密镜面加工机床、高速成形机床等。从此以后，直线电动机在高速数控机床的应用如雨后春笋般地迅速发展起来。近十年来，世界上各工业发达国家纷纷投入巨资，大力研究、开发成功不少直线电动机驱动的高速数控机床，并逐渐有抢占传统滚珠丝杠市场的态势。

直线电动机加工中心在国外的宝马、通用等著名汽车公司已经有成熟的应用，在国内上汽通用、东风雪铁龙、昌河铃木、海马汽车等也有整线的应用实例。本文从技术分析和应用实例上进行了直线电动机和滚珠丝杠驱动加工中心的对比。图1为Comau Urane25直线电动机高速加工中心。
传动原理分析对比滚珠杠副存任的问题如下：

（1）“旋转电动机+滚珠丝杠副”的直线驱动方式存在着多个弹性环节，当整个系统在高速运动时，会出现刚度下降，同时弹性变形使系统的阶次变高，系统的鲁棒性降低，从而使伺服性能下降。弹性变形是数控机床产生机械谐振的根源。

（2）中间传动环节的存在，增加了运动体的惯量，使得位移和速度响应变慢。

（3）间隙死区、摩擦、误差积累等因素，使进给速度和加速度受到限制。

（4）动转平稳性较差，在高速运动下噪声易发热。

（5）精度保持寿命相对短。
而直线电动机以—个运动部件实现直线运动，则具有以下优点：直接驱动中力是无接触传递的，因此无磨损，使用寿命长，维护简单；传动刚性高，推力平稳，直接驱动，弹性环节减少，系统刚性提高，传动效果高；定位精度和重复定位精度高，可达亚微米级，比伺服电动机及滚珠丝杠副传动的加速度和重复定位精度提高7～10 倍。
 

25B-D2P3N104 PowerFlex 525 0.75kW (1Hp) AC Drive

2711P-T6C20A9 PanelView Plus 6 Graphic Terminal

FRN 0. 4E1S-4C 1. 1KVA 1.5A 0.4KW 3相AC380V/50Hz/60Hz

E3Z-D61 NEW 100mm扩散反射式 晶体管输出 NPN 100M 电源DC12-24V

1492-LD4RB201 2-Ckt Resistor Blk,Metal Oxide Film,4mm

1492-XIM24-8R Relay Expander Module

软启动器 3RW40282TB05

电机启动器 3VU13401MF00

ET 200SP 6ES7138-6CG00-0BA0 TM Timer DIDQ 10x24V， 带时间戳、高速计数、PWM等功能，基座单元类型A0

1585D-M4TBDM-5 Micro D-Code, QD Style Ethernet Media

1756-EN2TRK 2 PORT CLX HI-CAP ENET/IP MODULE - TP

1794-OE12 Flex 12 Point Analog Output Module

194E-CA63E 194E Load switch

2085-OV16 Micro800 16 Point Sink Output Module

2090-DANFCT-S07 TL-Series 7m Feedback Cable

ABICTAE0000/DVN 10.5 Inch Color TFT, TCP Label, 110VAC, with DeviceNet

GC646PCM100 GlobalCare Complete for Change Management 100 user pack

HE693XTADP 9-pin to 25-pin adapter for HE693SNPCBL, HE693CBL222 and 25-pin serial ports

IC630MDL357RR 24Vdc Source Output Module (16 points)

IC647HSTSS50KM-35 Historian v3.5 Standard Server 50000 Points (M4 Key)

IC660BLA106 Cover w/Label for IC660BBA106

IC695ALG708CA Conformal Coated Analog Output Module,8 channel voltage/current. Moduledoes not include terminal block.

IC756WDV009K-22 DV Development Sys Visual Basic, Korean, Version 2.2

CompactLogix System 1761-NET-AIC AIC+ ADVANCED INTERFACE CONVERTER

PLC-5/1771 System 9399-RL53GR RSLOGIX 5 GETTING RESULTS GUIDE

Distributed I/O D1794-6.5.2 FLEX I/O ANALOG MODULES USER MANUAL

Operator Interface 2711P-T6M3D PV PLUS 600 GRAYSCALE, TOUCH, DH485, DC PS

Support 6404-DDMCR SUPT REINSTATEMENT CONTRACT FOR 6404DDMC

Support 9358-PBV01S SUPT RENEWAL CONTRACT FOR 9358PBV01ENE

Support F178-5L20BSERE FIRMWARE UPGRADE FOR 1785-L20B PLC5 PROCESSOR MODU

RSI Software Products 9301-2SE2200DEE RSVIEW32 WORKS 300 (GERMAN)

RSI Software Products 9701-VWSB000AFRE RSVIEW SE STATION UNLIMITED DISPLAY (FRENCH)

RSI Software Products 9399-ANIMATORUG RSANIMATOR USERS GUIDE

Motion Control 2098-DSD-HV150X HIGH VOLTAGE DRIVE, 34A/68A, ULTRA3000 W/INDEXING

ABK3D200C2P/ABR QUICKPANEL 6" TFT W/AB RIO

IC220TBK122 I/O TERMINAL STRIP, 12 POSITION SPRING STYLE W/COLOR, INPUT, QTY 10

IC752DPH000 Mature Product, order Quickpanel instead. Datapanel H, 640x200 LCD with CCFT backlight. Text, bitmaps, bar graphs, real time clock. Includes integrated keypad. No touch capability.

MTR-3S33-G-R-0-E-SRR Servo Motor Nema34 Flg with Seal

ZA06B-6050-K119 Motor power connector kit for B0.5/3000 motor

20BE052A0AYNAND0 PowerFlex 700 AC Drive 52 A 50 Hp 20B

20G14NF034JA0NNNNN PowerFlex 755 AC Packaged Drive

25-PTG1-FE PowerFlex 520 Fr E Power Terminal Guard

2711P-RSACDIN PanelView Plus AC to DC 3A Power Supply

FRN55G11S-4CX 85 KVA 112A 55KW 3相AC380V/50Hz/60Hz

1492-J6-Y 6 square mm Feed-Through Terminal Block

1492-TP23 IEC Term Blck Test Plug

软启动器 3RW40736BB45

CPU 模块 6ES7 677-2AA41-0FB0 CPU 1515SP PC，4 GB RAM，16 GB CFAST，Windows 7 嵌入版 64 位

153H-C317XBD-54 SMC-3 ENCLOSED COMBINATION 317A

1738-VHSC24M23 ArmorPoint I/O High Speed Counter Module

1786-BNC2TNC CNet Media BNC to TNC Bulkhead Connector

193-T1AA25 0.16-.25 A IEC Bimetallic Overload Relay

20-COMM-P PowerFlex PROFIBUS DP Adapter

2090-CSBM1DF-10AF05 Kinetix Cable Single DSL 2090-Series

20AC011A3AYNAEG0 PowerFlex 70 AC Drive 20A

GA647IFSTRN00300 GCA iFIX Std HMI 300 I/O Run

GP647IFPLRNUNLMT GCP iFIX Plus SCADA Unlmt Run

IC600BF940RR Local I/O Transmitter Module, Enhanced

IC647HSTCR500KM Collector Redundancy Option for Historian - Standard Server 500,000 Points (M4 Key)

IC647TPR910 CIMPLICITY HMI ProServer 10000 I/O Runtime

IC693PRG300RR Hand Held Programmer (HHP) With Cable & Manual

IC756MDV001E-98 DV Development - Alpha OpenVMS Addt'l User, English, Version 9.8

MicroLogix 1000/1761 System 1761-CBL-HM02 CABLE: MICROLOGIX 1000 TO HAND HELD PROGRAMMER

PLC-5/1771 System 1771-NBSC HIGH RESOLUTION ISOLATED ANALOG MODULE

Distributed I/O 1792D-CB12JP MAXUM MEIDA BASE W/12MM CONNECTORS

Communications 9351-DKTSRT INTERCHANGE SOFTWARE FOR MS-DOS RUNTIME

Operator Interface D6190-6.5.22DE CONTROLVIEW SYSTEM DOCUMENTER USER MANUAL(GERMAN)

Support 9356-STD2400R SUPT REINSTATEMENT CONTRACT FOR 9356STD2400

Support 9392-CDRSESU UPGRADE TO ENGLISH/SPANISH BUNDLE

RSI Software Products 9311-SG800 A.I. SERIES LADDER MONITORING STATION KEY

RSI Software Products 9301-2SE3500KOU4 RSVIEW32 RUNTIME 150-100K UPGRADE IN-SUPT (KO)

RSI Software Products 9356-SQLSAP250U2R UPGRADE: OUT-SUPT: RSSQL GATEWAY SAP PLUS TO PREM

Motion Control TL-A220P-BJ34AA MOTOR, SERVO, 0.83NM, 5000RPM, 17BIT SERIAL FEEDBA

44A737560 Series 90-30 State Logic CSE340A,B,C Upgrade to latest revision CSE340D

IC200CHS001 I/O CARRIER BARRIER STYLE

IC694MDL330 OUTPUT MODULE 120/240 VAC 2AMPS 8 POINTS

MSI-UNIV-WEB-2-43 Univ Web(RTIP/Dash/Web/Excel) 2 Pak-43

VSPC32-OPC25 OPC Client Option includes VisualSPC Importer (licensing is per client PC), Support for up to 25 Points/Tags.

20BD040A0AYNANA0 PowerFlex 700 AC Drive 40 A at 30 Hp 20B

20G11JC1K0JN0NNNNN PowerFlex 755 AC Packaged Drive

22D-D010H204 PowerFlex 40P 4 kW (5 Hp) AC Drive

Quantum Communication Module 网络通讯模板

290D-FBZ-G1-3 Direct Online Starter

E53-AZM NEW 高级底板，使用通讯等功能时需要

1492-SPM2C020 MCB Supplementary Protector 2 A

软启动器 3RW30182BB04

电机启动器 3VU16402MM00

150-F135NBR SMC Flex Smart Motor Controller

1732D-IB161212D ArmorBlock 16 Point Input Block

1771-OFE2 Analog Output Module

193-ED1CB E1 Plus 1-5 A IEC Overload Relay

199-DR2 IEC 35mm x 7.5mm x 2 m DIN Rail

2090-CPWM6DF-16AA25 TL-Series 25m Standard Power Cable

2094-PRS7 Kinetix 6000 Slim Power Rail

DT1005 Industrial Keyboard

GFK-1038 Series 90-70 FIP Bus Controller User's Manual

IC210NDD012 24V DC Power Source, (6) 24VDC in/(4) out (Transistor) , (2) analog inputs. Not expandable,no LCD/Keypad, no cover.

IC647BR3C BR3:Bristol Babcock

IC647PRTHE005C Proficy Portal Historian Edition Client Pack 5 Users (M1 Key)

IC693CPU360LT CPU 360 Module (240K Bytes configurable user memory, 4K I/O, 8 Racks), no built-in Serial Ports .22msec/K (LT)

IC754VSL06MTD View Loaded 6 In Mono Touch DC

MSI-EFF-2 Efficiency Management Clients 2 Pack

SLC/1746 System 1746-RL60 REPLACEMENT OCTAL LABEL KIT FOR CTLG # 1746-IB32

Distributed I/O 1734-TBCJC SCREW TERMINAL BASE CJC SPRING TERMINAL BASE CJC

Application-specific products 9307-EMRPTENE RSENERGY METRIX REPORTPLUS

Operator Interface 2711-NF2A FUNCTION KEY STRIP PV900 MONO

Support 9302-MODR SUPT REINSTATEMENT CONTRACT FOR 9302MOD

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DeviceNet Products 1784-PCIDS PCI BUS TO DEVICENET INTERFACE

RSI Software Products 9301-2SE3350U3 UPGRADE: IN-SUPT: RSVIEW32 RUNTIME 1500 TO 5000

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Motion Control MPG-A004-031M22 MOTOR,SERVO,GEAR RATIO 31,14NM,194RPM,MULTI,230V

Silver Series 1756-L1 LOGIX5550 PROCESSOR, 64KBYTE USER MEMORY

HE693DQM220 4 point, 30A @ 125VDC Breaker Control Module

IC648MNT036 One Year Subscription Renewal for IC641SWM306

QPI2D101S2P QUICKPANEL 10.5" STN COLOR WITH CE MARK

ST-4422 STXi analog output module 2 Channels, 0~10Vdc, 12-bit

20BC170A0ANNAND0 PowerFlex 700 AC Drive 20B

20F1AGC260JA0NNNNN PowerFlex 753 AC Packaged Drive

22A-V1P5N104 PowerFlex 4- 0.2 kW (0.25 HP) AC Drive

140DAI54000C Quantum 开关量 AC 输入, 16点, 115 VAC, 隔离, CC

284D-FVD2P3B-10-RR-3-DB-SB-EMI DeviceNet Variable Frequency Drive

E3JK-5M2 5m,分离式, 触点输出3A（暗通）?电源:24-240V AC/DC

1492-RXIMTR2024-16R Mech Relay Digital Interface Module

WinCC 上位监控软件 6AV6381-1BP06-0DV0 "WinCC?V6.0 RC?1024（1024 个外部变量）"

6ES78220AA030YA5

1497B-A10-M14-3-N Control Power Transformer

1606-XLS120EA Power Supply

1769-AENTR 1769 Ethernet/IP Adapter

188-K4D030 Miniature Circuit Breaker 3 A

194R-C30-1753 194R Disconnect Switch

2090-CPBM7DF-10AF25 MP-Series 25m Continuous-Flex Cable

2090-XXNPMP-14S15 MP-Series 15 m Length Power Cable

CBL-14-ED-20 Encoder cable for MTR-1235 or MTR-1300 or MTR-1400 or MTR-1N series splashproof stepping motors connected to IMC or S2K. 20 feet

GCREINSTATEMENT GlobalCare Reinstatement Fee

IC200TBM002 I/O auxilary box style

IC646TBLSS50K Proficy Troubleshooter for Intelligent Historian for Hist 50000 Points

IC647NME000 CIMPLICITY HMI MITSUBISHI MELSEC Communications

IC693ACC308 Rack Adaptor Bracket/ Series 90-30 10 Slot to 19 inch (Front Mount)

IC750CTR100RR PANELWARE VT 100 Panel Controller

IC800VMCB3030 Motor power and brake power cable for 3 kW VersaMotion servo motor- 3 meter

SLC/1746 System 1746-OA8 AC OUTPUT MODULE FOR PROGRAMMABLE CONTROLLER

Industrial Computers 6155R-7P2KH VERSAVIEW NON-DISPLAY COMPUTER, 7 SLOT

Application-specific products 6556-SCBK3 OMEGA - 5/03 CLUTCH/BRAKE AC KIT

Operator Interface 2711-T5A8L1 PV550 MONO TOUCH, DH+ & RS232 PRINT

Support 9301-2SE2300ESS SUPT RENEWAL CONTRACT FOR 93012SE2300ES

Support 9307-64MGDBPR SUPT REINSTATEMENT CONTRACT FOR 930764MGDBPENE

DeviceNet Products 1732D-OB8EM8 DEVICENET 24VDC 8 0.5A OUTPUT W/M8

RSI Software Products 9301-2SE250ITU5R RSVIEW32 WORKS 5K-100K UPGRADE OUT-SUPT (IT)

RSI Software Products 9358-BNT10ENE RSBATCH 10 UNITS

Motion Control MPL-B310P-SK24AA MOTOR,SERVO,1.58 NM,5000RPM,SINGL,460V,BRK

Motion Control 2090-XXNPY-16S12 CABLE,NON-FLEX,MOTOR POWER,Y,16 GAUGE,12M

GFK-0263 Logicmaster 90-70 Programming S/W User's Manual

IC641VPP700 VersaPro Professional Edition - Windows Programming Software for Series 90-70, Series 90-30, and VersaMax PLCs

MICROGUS Win95/NT Programming Software for Microgreyline

PSPC-DC25-220L Prof Shop Floor SPC DC 25 User 220v

20BC011A0NYNANC0 PowerFlex 700 AC Drive 20B

20DM460N0ENNBNANE PowerFlex 700S AC Drive 20D

2198-H070-ADP-IN K5500 FR3 input connector set

2711P-RAK12S PanelView Plus Accessory

280-PWRM35G-M20 ArmorConnect 3-PH Power Media trnk cable

CQM1H-MAB21 模拟量I/O板 2点

1492-MUA3-A10-A13 1773 - 1756 Conversion Mounting Assembly

通讯处理器CP 6ES7 340-1BH02-0AE0 CP340，标准串行通讯模块，20mA /TTY 接口，最高 19.2kbit/s,15 针 D 型接口

行程开关 3SE53220SJ21

TIA 博途 WinCC 选件 6AV2107-0FB00-0BB0 SIMATIC WinCC Redundancy for Runtime Professional

1585J-M8HB-5 RJ45 Ethernet Media

1756-TBCH ControlLogix 36 Pin Screw Terminal Block

188-K1D400 Miniature Circuit Breaker 40 A

194E-Y40-1753-6N 40 A 194E Load switch

2090-CFBM7E7-CEAF20 20 m Length SpeedTec Extension Cable

2090-UXNPAMP-10S30 MP-Series 30 m Length Power Cable

BC646VSCEMK Proficy Machine Edition View Standard with Global Care

GC647IFPLSR00900 GCC iFIX Plus SCADA 900 I/O Srv

IC200CBL635 Siemens S7-2000 9-pin, RS-485 Cable to DataPanel 45/65/85

IC646MPS101 Logic Developer PLC Standard with Programming Cable

IC647IFSTDV00075C iFIX Standard HMI 75 I/O Development (M1Component Part)

IC670ALG240RR Analog Input Current 16 Channel

IC697CPU781RR CPU, 16 MHz, 12K Discrete I/O, Expandable Memory

IC800PSHV030 PSM-30HVi 301 kW high voltage power supply kit for Alpha servos

ControlLogix/1756 System 1756-OV16E 10-30 VDC ELEC FUSED SINKING OUTPUT 16 PT (20 PIN)

Industrial Computers 6182H-10KRH4B VVCE 1000, KEYPAD, STD MEM, ENET, AC

Process Control 1757-FIMEXP080 FOUNDATION FIELDBUS FIM MODULE EXPANSION

Operator Interface 2711P-RDB15C PV PLUS 1500, KEY/TOUCH SCREEN DISPLAY MODULE

Support 9355-WABCENS SUPT RENEWAL CONTRACT FOR 9355WABCEN

Support 9351-WESR SUPT REINSTATEMENT CONTRACT FOR 9351WES

ControlNet Products 1747-SCNR CONTROLNET SCANNER FOR SLC PLATFORM

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RSI Software Products 9355-WABOEMESE RSLINX OEM - SPANISH

Motion Control MPL-A320H-SK24AA MOTOR,SERVO,2.94 NM,3500RPM,SINGL,230V,BRK,5.1KG

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CBL-116-3 Cable. Westinghouse 1000 (RS-232)

IC5105KAW0000 15" Intelligence Industrial PC, Panel-C Series Win2000

IC800PCUBC10S030 PowerCube Flying Lead Interface Cable, 1000 Steps/Rev & Power Save Enabled, 3 Meters

OC647IFESGDV00150M iFIX Optn: ESig & ERec 150 I/O Development (M4 Part)

20AD027A3AYNADC0 PowerFlex 70 AC Drive 27 A at 20 Hp 20A

20DC385A0ENNBNANE PowerFlex 700S AC Drive 20D

20L-GH10-B1 Hose Kit,(2)10 Ft X 0.75In Dia.,W/ Fit

25C-E9P9N104 PowerFlex 527 5.5kW (7.5Hp) AC Drive

280-PWRM22C-M05 ArmorStart Three-Phase Power Media

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1494H-EN3N Heavy Duty Non-Fus Safety Discon Switch

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1585D-M4TBJM-25 Micro D-Code, QD Style Ethernet Media

1756-HIST2G Historian ME 2 Gig in ControlLogix Rack

1794-OW8XT Flex XT 8 Point Relay Output Module

194E-DA16E-PE-TN 194E Load switch

2090-CDNFDMF-S15 MP-Series 15 m Length Mtr Feedback Cable

2090-DAPC-D0903 Kinetix 3 3m Cable

AD641ECL320 ECLiPS Programming Software for the Series 90-30 CPU's with OnTOP

GC646PEW120E Proficy GC for OP EWS Development Software 300 I/O

HE800ACC114 Cage-clamp (screw) style I/O plug, 14-terminal. (Qty 10)

IC640BVB307RR High Resolution Video Board (VuMaster)

IC647HSTSSEO15KM eSignature Option for Historian - Standard Server 15000 Points (M4 Key)

IC660BLM507 Block Puller

IC695CMU310RS Refurbished The CMU310 is on marketing hold due to component shortage. Please quote IC695CRU320 High Availability and request special pricing to match IC695CRU320 and IC695RMX128. RX3i Redundant High Availability CPU with two built-in serial ports. T

IC756WET100K-99 Custom Editor Toolkit, Korean, Version 9.9

CompactLogix System D1769-UM002AENP COMPACT I/O ANALOG MODULES USER MANUAL

PLC-5/1771 System D1771-6.5.118 DEVICENET SCANNER CONFIGURATION MANUAL

Process Control 1757-FIMRTP FIELDBUS INTERFACE MODULE REMOTE TERMINATION PANEL

Operator Interface 2711P-B7C6B2 PV PLUS 700, KEY/TOUCH, RIO/DH, AC PS, EXT MEM

Support 6500-PS7PTR SUPT REINSTATEMENT CONTRACT FOR 6500PS7PT

Support 9358-PLTMATHS SUPT RENEWAL CONTRACT FOR 9358PLTMATHENE

Support F1785-KA FIRMWARE UPGRADE FOR 1785-KA COMMUNICATION MODULE

RSI Software Products 9301-2SE2200PTU1 RSVIEW32 WORKS 150-300 UPGRADE IN-SUPT (PT)

RSI Software Products 9701-VWSB000FRU4 RSV SE STATION UNLTD- SE SRV UNLTD UPG (FRENCH)

RSI Software Products 9399-DNETGR RSNETWORX FOR DEVICENET GETTING RESULTS GUIDE

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