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cRIO-9063,

cRIO-9063

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数控编程工艺及加工效率的研究

由于后控板塑件在洗衣机上为外观件，表面光洁度要求较高，所以在模具型腔加工制造过程中必须保证型腔尺寸的公差要求和表面粗糙度要求。对于该模具型腔零件，从内向外主要由以下几部分构成：塑件型腔面、分型面、排气槽、侧抽芯槽、模架面、回程杆垫片槽等。在编制数控编程工艺时，一般按照整体粗加工、分型面半精加工、分型面精加工、型腔面半精加工、型腔面精加工、型腔局部形状清角的工艺思路进行编程，并按照分区域编程的思路，逐渐完成整体零件的编程工作。



图1 洗衣机后控板模具型腔

2.1 整体粗加工刀具的选择

在编制粗加工程序时，粗加工刀具型号的选择直接决定了开粗的加工效率。若开粗刀具选择过小，致使每刀的下刀量较小，而且刀具的进给速度也较小，最终导致工件的加工效率很低。若开粗刀具选择过大，表面上看起来粗加工时间很少，但是开粗效果不理想，本应开粗到位的区域没有开粗到位，需要增加整体中粗程序或大范围的清角程序，这样总体的加工时间也会增加。所以在粗加工刀具选择方面，不但要考虑到工件的整体尺寸大小，还要考虑该零件的材料去除量大小。对于中小型零件来说，原则上把开粗时间 控 制 在 5h 以 内 ，初 步 选 定 开 粗 刀 具 为 直 径 为 32mm的牛鼻刀，刀具定义为D32R0.8mm。
2.2 型腔精加工刀具的选择

在对模具零件型腔进行精加工时，由于模具的型腔面在塑件上为外观面，表面光洁度要求较高，并考虑到模具的型腔面大部分为曲面，所以在精加工刀具选择方面，优先选择球头铣刀进行加工，刀具符号用B及 R 表 示 ，如 直 径 为 20mm 的 球 头 刀 定 义 为B20R10mm。本次研究列出了 3 种精加工刀具选择方案：第 1种方案为大直径球头铣刀（B16R8mm）整体精加工、小直径球头铣刀（B8R4mm）局部清角的编程加工工艺；第 2 种方案为较大直径球头铣刀（B12R6mm）整体光刀、小直径球头铣刀（B8R4mm）清角的编程加工工艺；第3种方案为整体用小直径球头（B8R4mm）刀一次加工到位，如表 1 所示。然后对以下
 

SLC/1746 System 1747-C20 REPLACEMENT CABLE FOR PROCESSOR TO PERIPHERAL

Industrial Computers 6186-M20RK VERSAVIEW 20 INCH MONITOR, TEMPERED GLASS

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Operator Interface 2711-T10G10 PV1000 GRAYSCALE TOUCH, DNET & RS232 PRINT

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RSI Software Products 9301-2SE2400FRE RSVIEW32 WORKS 32K (FRENCH)

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Motion Control MPL-B430P-RJ22AA MOTOR,SERVO,6.55 NM,5000RPM,RSLVR,460V,7.3KG

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IC646MDC700 Logic Developer - PC & View 700 Tag Runtime & Development System

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QPI-ABD-201 Communication Module for 7 inch/ 9 inch/ 10 inch & 12 inch: AB DataHighway Plus/ UL/ c UL/ CE/ UL1604

20BC022A3AYNANC0 PowerFlex 700 AC Drive 22 A at 11 kW 20B

20F11GC8P7JA0NNNNN PowerFlex 753 AC Packaged Drive

21G14PC770JN2NNNNN-ND-P20 PowerFlex Air Cooled 755 Packaged Drive

2711P-RDT10C PanelView Plus Display Module

280D-FN-10-R ArmorStart Direct Online Starter

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1492-PBC8 Power Distribution Block Accessory

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1585J-M8PBJM-5 RJ45 Ethernet Media

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194L-E12-3261 12A 194L Load Switch

2090-CNSSPSS-AA05 Kinetix 6000M network cable

2090-XXLF-TC316 Kinetix 2000 Line Filter

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IC646NGM000 Honeywell IPC620 Communications

IC647IGSSNMP IGS - IGS SNMP Driver

IC670MDL643 5/12Vdc Pos./Neg. Logic Input, 16 Point, Grouped

IC697MDL341 120/240 Vac Isolated Output, 2 Amp (12 Points)

IC800SLCIV030 Interface cable to connect any 1 kW to 5 kW SL series amplifier to terminal block. 3 meters

ControlLogix/1756 System 1756-TC15 1756 ETHERNET INTERFACE TRANSCEIVER CABLE 15 METER

Industrial Computers 6182H-12TEH15D VVCE 1250, TOUCH, EXT MEM, CNET, DC

Process Control 1757-PFBUL080 PROFIBUS INTERFACE MODULE USAGE LICENSE

Operator Interface 2711P-RUL50 PANELVIEW PLUS FIRMWARE UPGRADE LICENSE

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ControlNet Products 1734-OE2V 24V DC 2 CHANNEL ANALOG VOLTAGE OUTPUT MODULE

RSI Software Products 9301-2SE2403JPE RSVIEW32 WORKS 32K WITH RSLINX (JAPANESE)

RSI Software Products 9358-B10ENE RSBIZWARE BATCH 10 UNITS

Motion Control MPL-A430H-MJ22AA MOTOR,SERVO,6.55 NM,3500RPM,MULTI,230V,6.4KG

Motion Control 2090-UXNFBN-S15 CABLE,ULGRF50ON-FLEX,MOTOR FEEDBACK,N,15M

CBL-148 Cable.OMRON Host link Unit CQM1 (RS-232)

IC610MDL103RR 24Vdc Sink Input/Output (4 In/4 Out)

IC800SLA0402 400W, 230 VAC SL Servo Amplifier

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20DD011A0EYNANBNE PowerFlex 700S AC Drive 20D

20P21AD996RA0NNN PowerFlex DC Drive 996 A

2711-NM15 PanelView Accessory

280-PWRM22H-M14 ArmorStart Three-Phase Power Media

3G3JV-A4022 5.9KVA 5.5A 2.2KW 三相AC380-460V/50HZ/60HZ

1492-MCAA215 15 A UL489 Miniature Circuit Breaker

1494U-LA100 1494U 100A Aluminum Lugs

软启动器 3RW44552BC35

Safety Advanced V14 6ES7833-1FA14-0YJ5 STEP 7 Safety Adv.V14SP1 Powerpack SW DL

1585D-M4UBDM-40 1585D Ethernet Media Patchcord

1756-IT16 ControlLogix 16 Pt TC Input Module

1797-OE8 FlexEx 8 Point Analog Output Module

194E-E40-1756 40 A 194E Load switch

2090-CFBM6DD-CCAA03 TL-Series 3m Feedback Cable

2090-SCEP0-1 Kinetix 0.1-0.1m Fiber Optic Cable

BC646MDA159 View Development/Runtime 1500 I/O with Proficy GlobalCare Complete

GC647ACN001 GC Enterprise Connector

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IC641SWP042 Series 90 Protocol (SNP) Driver, DOS, Multi-Use License

IC647IFCLNTSRO001K iFIX iClientTS Read Only 1 PK (M1 Kit Part)

IC660EBA105 Electronic Assembly for IC660BBA105

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FlexLogix System 1794-OA8 85-132 VAC OUTPUT MODULE, 8 POINT

PLC-5/1771 System D1785-6.5.12 PLC5 ETHERNET PROGRAMMABLE CONTROLERS USERS MANUAL

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IC752SKT004RR Datapanel 320T MB Starter Kit: Includes Datapanel 320T Mono Base (CBT000), download & communication cables, WinCfg, user & programming manuals

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6SE6440-2UD24-0BA1 4KW

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1585-C8CB-S100 Cable Spool Ethernet Media

1746-OW8 SLC 8 Point Digital Output Module

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194E-A-PL11 194E 1 No-1 Nc L.B. Aux. Contact Block

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IC648MNT039 Annual Software Maintenance for LM90-30 Win 95/NT Ethernet

IC694ALG442 Analog combination module current/voltage 4 inputs 2 outputs.

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829-1-1 Thumbwheel Assembly. 1 Digit, 1 True. Dust Seal

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294D-FD4P2Z-G2 Variable Frequency Drive

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1734-FPD POINT I/O Field Distributor Module

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193-EIOGP-22-120 E300/E200 120V AC Control Module

20-750-DB1-D1A Frame 1 DB Resistor, 115 Ohms, 1.0 to 3.

2090-CPWM7DF-10AF50 MP-Series 50 m Length Power Cable

2098-DSD-005X-DN Ultra 3000 0.5kW with DeviceNet Drive

FG-FF Proficy Process Systems Fieldbus Linking Device from Softing

GFK-2078 IC697VAL306, 12-bit Analog Output Board User's Manual

IC220PWR002 POWER TERMINAL, FUSED 24VDC (REQUIRES 1 IC220TBK087)

IC647DMS025 DataMart 25 PA Connections

IC647ROC050C ROC:Fisher Remote Operations Controller for 250 Units

IC693MDL390LT 120/240 Vac Isolated Output, 2 Amp (5 Points) (LT)

IC756CDV010K-99 DV Draw Development on Compaq True64, Korean, Version 9.9

MSI-PROD-UNL Unltd Site Clients - Product Management

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Distributed I/O 1790-T16BV0X LDX I/O, 24VDC,16 UNIVERSAL IN EXPANSION, TERM BLK

Communications 1785-TR10B5 AUI TO THICK WIRE ENET TR

Operator Interface 2711-NR1 19-INCH RACK MOUNT KIT

Support 9305-RSVADDCITS SUPT RENEWAL CONTRACT FOR 9305RSVADDCIT

Support 9324-RLD600R SUPT REINSTATEMENT CONTRACT FOR 9324RLD600ENE

DeviceNet Products 9355-WABGWENE RSLINX GATEWAY - ENGLISH

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Motion Control 1326AB-B410J-M2K4L MOTOR,SERVO,460V,2.7NM,7250RPM,MULTI,BRK,IP67

2125-LV Greyline OS, 4 Line, (20) 5MM Chars, VFD, Quick Connect, 10-30 VDC, NEMA 40

HE697THM260 8 channel thermocouple input module for Series 90-70 with 0.1癈 resolution and resistance measurement.

IC690CDR004 InfoLink Product Library and Legacy Product CD's

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22B-D012N104 PowerFlex 40- 5.5 kW (7.5 HP) AC Drive

140DRA84000C Quantum 继电器输出, 16点, NO, 2A/点, CC

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电机启动器 3VU13400MB00

1497D-A15-M20-0-N Gen Purpose Transformer

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IC646TPR075 ProServer 75 I/O Point Runtime System

IC647OPXC OPX:Opto 22 Mistic

IC693ALG392RR High Density Analog Output, 8 Channels

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Support 9301-2SE3100JPR SUPT REINSTATEMENT CONTRACT FOR 93012SE3100JP

Support 9380-RSBAR500S SUPT RENEWAL CONTRACT FOR 9380RSBAR500

DeviceNet Products 1734-TBQ10 10 MODULE BASES W/ REMOVABLE IEC SCREW TERMINALS

RSI Software Products 9301-2SE3200U1 RSVIEW RUNTIME 150 TO 300 UPGRADE:IN-SUPPORT

RSI Software Products 9358-BPCNT30U2R UPGRADE: OUT-SUPT: RSBATCH PC-BASED 10 TO 30

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1492-PD3C163 380 A Power Distribution Block

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1761-CBL-AC00 MicroLogix Cable

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